Here at Esys Automation we offer a wide range of plastic processing solutions, from a simple operator assist station to a fully automated assembly line. Esys will strive to understand your specific requirements,conceptualize a custom solution tailored to your scope, timing and budget, all while remaining on the forefront of the latest technology. Esys can provide expertise in the following plastic processing areas: Plastic Joining, Assembly Systems, Error Proofing, Surface Treating, and Material Handling.

From planning and design all the way to installation and support
our team will help you every step of the way!

What to Expect
– Project Management –

Plastic Joining

With our extensive automation experience we can provide process planning, simulation, design, build and commissioning. Esys is ready to help you automate your critical applications such as:

  • Ultrasonic Welding
  • Hot air/ Cold staking
  • Heat Staking
  • Adhesive Bonding
  • Infrared Bonding
  • Spin Welding

Assembly Systems

Esys Automation designs and manufactures a variety of assembly applications that vary from manual to semi-automated and automated machines.

  • Clip Installation
  • De-Gating
  • Press Punching
  • Insert Assembly
  • Part Trimming
  • Palletized Assembly Lines
  • Secondary Assembly Machine / Fixtures
  • Rotary Dial Assembly
  • Snap Press Assembly
  • Manual and Robotic Fastening Systems

Error Proofing

Part Identification, Mistake Proofing, Defect Detection, 1D & 2D Barcode, Robot Path Correction, Optical Character Recognition are all core capabilities of Esys.

  • Vision Inspection
  • Secondary Component Installation
  • Color Verification
  • Barcode/ RFID Scanning
  • Data Collection
  • Part Marking
  • Bead Detection
  • Gap and Flush Measurement
  • Short Shot Detection

Surface Treating

Esys Automation has designed and manufactured a variety of surface treatment applications.  Our experience can be directly portable to the following applications:

  • Flame
  • Plasma
  • Corona
  • Adhesive Promoter/Primer Dispense

Material Handling

Esys Automation can help you meet your automation needs by providing the right material handling solution to match your powertrain application. We are an experienced provider of complete conveyance, robotic, and gantry systems.

Esys will provide the right material handling solution for your application, whether you need to handle parts or pallets. Tracking and traceability systems can also be integrated into your application. This can also include providing product identification and checking with barcode/RF readers and vision checking stations for the verification process.



Esys has many years of experience integrating conveyors such as:

  • Chain Driven Live Roller (CDLR)
  • Belt Driven Live Roller (BDLR)
  • Belt Conveyor
  • Gravity Conveyor
  • Modular Plastic Belt Conveyor
  • Slat Conveyor
  • Vertical Conveyor
  • Lift Assists
  • Palletized Systems
  • Part Orientation Systems
  • Rack Indexers

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As an integrator for most major robot manufacturers, robotic integration is core to who we are at Esys. We can help you plan your application with our in house simulation expertise and ultimately design and build the right application for you.

  • 6-axis
  • Scara
  • Gantry
  • Integrated 7th axis rails
  • Custom End of Arm Tooling Design for all applications
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